沼氣發電機對沼氣的要求
沼氣發電機對沼氣的要求需滿足穩定燃燒、設備安全及高效運行,指標如下:
The biogas generator requires stable combustion, equipment safety, and efficient operation of biogas, with the following core indicators:
一、成分要求
1、 Ingredient requirements
甲烷濃度:需≥50%(理想值 55-65%),每降低 1% 發電量減少約 2%,可通過在線紅外檢測儀實時監測
Methane concentration: It needs to be ≥ 50% (ideal value 55-65%), and for every 1% decrease in power generation, the reduction is about 2%, which can be monitored in real time by an online infrared detector
二氧化碳含量:≤45%,過高會降低熱值,需通過氣水分離裝置優化
Carbon dioxide content: ≤ 45%. If it is too high, it will reduce the calorific value and needs to be optimized through a gas water separation device
硫化氫濃度:≤20ppm(非耐硫機型需≤5ppm),超過 50ppm 將加速發動機腐蝕,建議采用生物脫硫 + 幹法脫硫組合工藝
Hydrogen sulfide concentration: ≤ 20ppm (≤ 5ppm for non sulfur resistant models), exceeding 50ppm will accelerate engine corrosion. It is recommended to use a combination of biological desulfurization and dry desulfurization process
二、雜質控製
2、 Impurity control
水分:露點溫度≤-10℃(環境溫度 25℃時),可通過冷幹機 + 矽膠吸附雙重脫水
Moisture: Dew point temperature ≤ -10 ℃ (at ambient temperature of 25 ℃), can be dehydrated through double dehydration using a refrigerated dryer and silica gel adsorption
矽氧烷:≤5mg/m?,超過 10mg/m³ 將導致火花塞積碳,需配置活性炭吸附塔
Siloxanes: ≤ 5mg/m?, Exceeding 10mg/m ³ will result in carbon buildup on spark plugs, requiring the installation of an activated carbon adsorption tower
焦油:≤50mg/m?(燃氣輪機需≤10mg/m³),可采用電捕焦油器 + 陶瓷濾芯過濾
Tar: ≤ 50mg/m? (Gas turbine requires ≤ 10mg/m ³), electric tar catcher+ceramic filter can be used for filtration
三、運行參數
3、 Operating parameters
供氣壓力:需穩定在 3-10kPa(根據機型調整),波動超過 ±1kPa 會影響燃燒效率,建議配置穩壓罐
Gas supply pressure: It needs to be stable at 3-10kPa (adjusted according to the model). Fluctuations exceeding ± 1kPa will affect combustion efficiency. It is recommended to install a stabilizing tank
進氣溫度:≤40℃,高溫環境需增加空冷器,避免爆震風險
Intake temperature: ≤ 40 ℃. In high-temperature environments, an air cooler needs to be added to avoid the risk of detonation
粉塵粒徑:≤5μm,需配置精度 0.1μm 的三級過濾係統
Dust particle size: ≤ 5 μ m, requiring a three-stage filtration system with an accuracy of 0.1 μ m
四、預處理要求
4、 Preprocessing requirements
脫硫裝置:采用氧化鐵脫硫劑(穿透硫容≥30%),每 2000 小時需再生或更換
Desulfurization device: using iron oxide desulfurizer (with a sulfur penetration capacity of ≥ 30%), which needs to be regenerated or replaced every 2000 hours
脫水係統:配置自動排水閥,排水頻率根據產氣濕度調整(建議每小時排水 1-2 次)
Dehydration system: equipped with an automatic drainage valve, the drainage frequency is adjusted according to the humidity of the produced gas (it is recommended to drain 1-2 times per hour)
過濾精度:采用燒結金屬濾芯,壓差超過 0.1MPa 時需反吹清洗
Filtration accuracy: sintered metal filter element is used, and when the pressure difference exceeds 0.1MPa, it needs to be backwashed for cleaning
五、監測與維護
5、 Monitoring and maintenance
在線監測:安裝沼氣成分分析儀(如 ABB AO2020),實時監控甲烷、硫化氫、壓力等參數
Online monitoring: Install a biogas composition analyzer (such as ABB AO2020) to monitor real-time parameters such as methane, hydrogen sulfide, and pressure
定期檢測:每月送樣檢測矽氧烷、焦油含量,每季度校驗熱值儀
Regular testing: monthly sample testing for siloxane and tar content, quarterly verification of calorimeter
應急處理:當硫化氫超標時自動切換備用脫硫塔,水分超標時啟動旁路幹燥
Emergency response: Automatically switch to the backup desulfurization tower when hydrogen sulfide exceeds the standard, and start the bypass drying when moisture exceeds the standard
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